Specifications of the suction machine

In modern conditions of conducting urban communal services, one cannot do without special equipment. It is used for the construction and repair of roads, cleaning them from snow, ice, dust, flushing the sewerage system, drains and treatment facilities. For these purposes, the KO 507 suction machine is used. Most often, it works on the basis of KAMAZ.

Ilosos KO-507 based on KAMAZ

The KO 507 machine is a special municipal equipment, with the help of which cleaning work is carried out. It is used in sewer systems, storm drains and drains. A special mechanical device allows you to remove silt, sludge water and fat deposits from wells and cesspools. In addition to pumping out contaminants, the KAMAZ-based vehicle is designed to transport the collected mass for the purpose of its subsequent disposal. Ilosos based on KamAZ KO 507 has the following features:

A powerful vacuum-type pump allows you to handle even heavy and dense sludge, ensuring an environmentally friendly and tight process.
The tank for the collected sludge is equipped with a lid on the back. It leans back during unloading of sludge and simplifies the process of emptying the tank.

Unloading of the collected sludge and fatty deposits is carried out automatically by tilting the entire body of the tank back.

The suction mechanism with boom and winch is equipped with a 240 degree rotation system. This indicator allows you to operate the machine at a significant distance from the cleaning object.
Mechanisms and systems of the suction pump are designed for operation both at low temperatures and at high ones.

Photo of ILOSOS KO-507 based on KamAZ

Overview of models on some types of chassis

Leading manufacturers of municipal equipment, in particular suction machines,

such plants are the city of Arzamas, the city of Mtsensk, TverKommash, the city of Tver. These enterprises have been specializing in this technique for many years, which has led to the improvement of the models produced. In parallel, the network of official dealers of these enterprises offers not only a large selection of models of sludge pumps on various chassis, but also further service and support with the necessary spare parts.

KO-530-05

It was built by Mtsensk on the chassis of the MAZ 6312v3 car, which has three axles, of which two are leading (middle and rear).

Model features. The overall dimensions of the frame and the possibility of distributing the load along the axles made it possible to place a tank for collecting sludge of increased capacity. The vehicle has a boom that rotates 270° and can raise and lower 55 and 15° respectively. The machine can load dense sludge (up to 1400 kg/m3) by washing away sediments with water pressure. The suction equipment of this model is completed (optionally) with an imported vacuum pump, it is allowed to install a stainless steel tank. Unloading is carried out by dumping with the help of hydraulic descaling.

Specifications:

The best application of this machine is when it is used to remove old and caked sludge that cannot be removed without liquefaction.

The price is about 5,300,000 rubles. and depends on the version and installed components.

TKM-620

It is manufactured by the TverKommash enterprise on the basis of the KAMAZ 65115 vehicle. The chassis has three axles, of which the middle and rear drive axles.

Model features. The presented utility equipment is designed for cleaning activities in the storm or sewer network. The tank of the car has sufficient capacity, which allows to take the volume of sludge deposits equal to 10 m3 at one time. A distinctive feature is the tank, which has a polymer coating on the inner plane, which is considered more durable than zinc. If desired, it is possible to order a modification of the equipment containing a system for diluting sludge masses, while the volume of the tank is distributed 8 to 2, where the last value is the capacity of water for washing. The machine has a cantilever type crane for lifting manhole covers and other equipment. The boom is controlled by remote control.

Specifications:

weight, kg - 25,000;
volume of the tank, m3 - 10 (8+2, in the version with a pump for water supply);
productivity of the pumping pump, m3/h - up to 1100;
sleeve length, m - 20;
water flow capacity, l / min - 40;
engine power, hp - 260;
length, mm - 8300;
width, mm - 2500;
height, mm - 3500.

The machine is equipped with three safety valves to protect the vacuum pump from moisture and solids.

Application features. This model of sludge pumping equipment provides for its use for extracting large volumes of sludge at one time, which is important when remote from the place of tasks or landfill. A long intake hose involves clearing storm drains at a considerable distance from the well. A high-performance pump allows you to quickly clean sewer networks on busy highways without cluttering up the roadway for a long time. The driver's cab is equipped with comfortable conditions and allows for long trips to remote areas of work.

The price of the car is 5,000,000 rubles.

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Sludge suction machine KO-510D

Produced by the Arzamas plant of municipal engineering. Sludge removal equipment installed on the base of the vehicle

ZIL-497742 or ZIL-432932.

Model features. This model has standard equipment for pumping sludge: a rotary boom with remote control, a productive vacuum pump, a hydraulic tank tipping system. The small dimensions of the machine compared to the three-axle MAZ and KAMAZ chassis make it possible to drive to the place of work in narrow or congested streets, especially in urban areas with dense buildings.

Specifications:

weight, kg - 11,000;
tank volume, m3 - 3.25;
maximum cleaning depth, m - 4.5;
pump capacity, m3/h - 360;
tank overturning angle, ° - 60;
engine power, h.p. - 137;
length, mm - 7000;
width, mm - 2510;
height, mm - 3100.

Application features. The sludge suction machine KO-510D is used for cleaning storm sewers in hard-to-reach places for collecting sludge of small volume and in a sufficiently softened state.

TKM-670

Produced on the basis of FORDCARGO 3535D. The car has three axles, middle and rear drive.

The features of the model are the flexibility to get the desired configuration: tanks with a capacity of 10–14 m3 are available. On request, a pressurized water supply system can be installed to wash out the sludge. Unloading is carried out by dumping or due to the generated overpressure. The wall thickness of the tank is 6 mm.

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Device

Ilosos co 507 uses a unique vacuum method for cleaning sewers, cesspools and sewage treatment plants. The main element of the technique is the chassis, which is responsible for moving the entire suction system. The collected waste accumulates in the tank. The collection of sludge and its unloading is carried out by sequentially launching the vacuum and pressure systems. The tank itself is divided into two blocks inside. Pure water is filled in the front block, and silt and silt liquid accumulate in the rear block. During transportation, solid sludge deposits move to the back of the tank, and the liquid settles in the front of the block. That is why waste is discharged through the back cover. For better cleaning of the tank, you can install a mechanical piston that forcibly pushes dirt out.

The suction hose of the suction pump is equipped with a boom with a winch. These devices provide control of the hose and its fixation on the tank during transportation. The hose is controlled, its position is changed from the cab using special devices located on the panel.

The operator also has the ability to continuously monitor the level of sludge in the tank according to the readings of the device. As soon as the allowable level is exceeded, pumping stops automatically.

Ilosos KO 507 allows you to install additional equipment for filtering and cleaning the collected silt masses. This system processes the sludge so that the output is industrial water. It can be used for the needs of public utilities.\

How the sludge machine works

The composition of the Ilosos includes:

high pressure vacuum and plunger pump for waste pumping;
suction sleeve (arrow), providing waste collection from the depth;
gun for washing out silt and viscous deposits;
cistern for collection and disposal of waste; can also be used for recycling and temporary
storage of silt deposits;
additional equipment (hoses, extension cords, water tanks).

The suction machine is engaged in pumping out various deposits.
The principle of operation of the suction pump is simple - with the help of a vacuum pump, the waste enters the suction hose and then into the storage tank (cistern) . As the waste is stratified in the tank, water is formed, which enters a special compartment, where it settles and clarifies. To increase the capacity of the tank, excess water is drained through a special pipe. This water is not dangerous and can be used to water garden plants or drained into a ditch, pond, forest area.

If you watch the video of how the ilosos works, you can see that one person is enough to manage the process (usually this is the driver). The machine drives as close as possible to the pumping point, then the suction hose is unwound and lowered into the container to be pumped out. After that, it is enough to press the button to start the vacuum pump and monitor the filling level of the tank, draining the water in time.

Usually the whole process takes about 30 minutes, of which pumping takes from 3 to 7 minutes.

Waste is taken to special sites (sludge pits or landfills). On silt pits, waste is dried and disposed of or sent for processing (fertilizers are made from them). Waste is evacuated through the rear flap of the tank. Some models are equipped with hydraulic waste ejection devices, but more often the discharge is carried out by gravity.

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Few numbers:

The average pumping depth is up to 30 m.
The volume of the tank is about 3 m3.
The average length of the hose is 50-60 m.
The average hose diameter is 100 mm.

Difference from the sewer machine

People who are unfamiliar with the process of collecting waste at a professional level often ask the question of how the silo pump differs from the sewer machine. These machines are really very similar in design and differ only in that the sludge pumps are additionally equipped with a gun for washing out viscous deposits. This allows you to effectively clean sedimentation tanks, ponds and wells, while sewage equipment is only suitable for septic tanks and cesspools, where the waste has a lower density and a more uniform consistency.

Specifications

Specifications of the silo pump KO-507 based on KAMAZ:

Characteristics	Unit measurements	Indicators
Height	m	8,3
Width	m	2,5
Length	m	3,1
Weight with loading	T	20,5
motor type	diesel
Tank volume	m3	7
Volume of water to be filtered	l	2000
Vacuum	atm.	0,9
Pump performance	m3/hour	730
Working depth	m	6
Sludge pumping time	min.	7-10
Angle of boom with hose	deg.	240

Video review of the ILOSOS KO-507 based on KamAZ: